Capacity
Our capacity is constantly evolving as we rise to meet the challenges placed upon us by an ever-demanding customer base.
CAD/CAM
Solidworks 3D CAD
- Intuitive 3D CAD solution to maximize our productivity and helps us to value engineer parts more efficiently
Guillotine
Amada GPN 630 Shear
- Maximum cut length 3050 mm
- Maximum material thickness 6.35 mm mild steel
- CNC controller
Amada Corner Notcher CS-220
- Maximum material thickness 2mm
- Maximum notch 200mm
Turret Punch Press
Amada Acute AC-255NT
- 22 Ton CNC Turret Punch Press
- High performance servo drive turret punch press
- High-quality part production
- Faster punching speeds than standard hydraulic punch press
- 51 Punch Stations (4 auto-index stations)
Amada Aries 245
- 20 Ton CNC Turret Punch Press
- 18 Punch Stations (2 auto-index stations)
Manual Punch Press
Strippit Sonic 18/30
- 30 Ton Manual Punch Press
Deburring
Timesaver Grindmaster 42 Series
- 900 mm wide working width
- 1 Abrasive belt and 1 surface conditioning disc head
- Vacuum bed for small components
- Carter super silenced dust extraction
- Facility to deburr Zintec material
Sharmic Trimatic 140 Vibratory Finishing
- Mass deburring finishing process
RSA RASA-MONO
- Tube deburring
- Maximum 90 mm
- Lengths 100 mm upwards
RSA RASAMAX MONO
- Sheet metal plate and profile deburrer
- Maximum thickness 6mm
- Width 100 up to 1000 mm
- Length 100 up to 1000 mm
Weld Dressing
- Various manual electrical and air surface grinding and conditioning tools
Forming
Amada ITS 80/25 Press Brake
- 80 Ton CNC press brake
- Maximum 2500 mm length
- Click to download PDF
2 x Amada FaB 35 D Press Brake
- 35 Ton CNC press brake
- Maximum 1250 mm length
Welding
SIP Professional Spot Welder PL45 9192
- 15KVA
Interlas Syncrotig 275P
- 275 amp TIG welder
Millier Syncrowave 250
- 250 amp TIG welder
- CC AC/DC welding power source
- Butters ISO MIG 400
- 400 amp MIG welder with pro-wire feed
Butters Merlyn 200
- 200 amp MIG welder wire feed
Lorch Saprom 3 Mobile
- 320 amp MIG-MAG twin pulse tiptronic welder
Fastener Installation
PEM Serter Series 4
- M2 up to M10 Fixings
- 457 mm throat depth
- 400 to 12000 lbs Ram Force
Hartridge Sertabush 500
- Hydraulic Insertion press
- 500 mm Throat Depth
- 7 Tons Ram Pressure
Hole Drilling/Countersink/Tapping/Machining
Bridgeport Vertical Milling Machine
(3) Pillar Drills
Sawing
BEWO CPO 250 series Circular Saw
- Maximum 70mm x 70mm Square
- 2 Speeds
- Mitre sawing facility
Powder Coating
- 2 x Manual powder spray guns
- Double elliptical dry extraction cabin ensures a balanced air movement for excellent powder deposition
- Conveyor gas fired drying tunnel
- Incorporated box oven for bulky items
Wet Painting
- Purpose built clean room
- Water curtain booth
- 2 x HVLP gravity feed spray guns
- 1 x cyphon feed gun
-
Convection oven, opens from inside and outside clean room
Iron Phosphate
- 3 Stage degrease pre-treatment for the best powder coat finish
- Conforms to Def Stan 03-11 Class 1
Iridite NCP
- Non chromate conversion coating which has been developed in response to RoHS and WEEE directives, as an alternative to Alocrom 1000 & 1200
Bead Blasting
Vacublast Honermaster Suction Venturi Bead blast cabinet
- Capable of handling components up to 500mm x 300mm
Masking
Specialist Masking Department
- Die Cut masks made to order
Screen Printing
- 2-pack screen inks for metal, chemically-resistant
- Vinyl 2-pack screen inks for plastics and polycarbonate overlays
- Multiple colours printed in full Pantone colour range, available on request
- We have the facility to screen-print up to 1220mm x 1020mm
- All screens and artwork manufactured in-house reducing lead times
- Latest RIP (raster image processer) software for producing artwork in a range of file formats to your own designs/drawings
- Canon iPF605 large format printer-printing up to 600mm wide
- 3D hand bench capable of screening items 1220mm x 1020mm x 610mm high
- Ultraviolet exposure light unit exposing manufactured screens up to 1220mm x 1020mm
- Small hand bench 610mm x 610mm for prototype/short-run work
Assembly
- Assembly of metalwork/plastic mechanical or electrical items
- PCB installation/assembly
- OEM component assembly
- Electrostatic discharge-compliant (ESD)
- Diagnostic/software installation of new-build products
- Custom-build/design work undertaken
Inspection
NEW ROMER Absolute Arm
- The 7320 2 metre Romer Arm has six rotational axis designed for highly accurate measurement, CAD to part comparison and reverse engineering. increasing productivity and minimising production downtime.
Sub Contracting Services
- Prototype and Production Machining
- Anodising
- Zinc Plating
- Galvanising
- Engraving
- Heat Treatment
- Please contact us for more services from our approved supplier base